Corrugated Mailer Boxes

Custom corrugated mailer boxes are the perfect way to make your enclosed products safe. These boxes create a unique experience of your brand at every stage. You can use these boxes to withstand shipping pressures while handling, stocking, and shipping.

These boxes keep products protected from impacts, crushing, and transit damage. You can use customized corrugated mailer boxes for eCommerce orders, subscription kits, cosmetics, apparel, electronics, promotional products, and retail merchandise. Seeking a competent packaging supplier?

Tycoon Packaging UK has all the skills to create these boxes as per your needs through our customisable packaging solutions. We use durable corrugated materials that can be die-cut into any size to craft these boxes that match your needs. We employ printing techniques, from offset to digital, to print these boxes to grow your brand.

We apply majestic finishes on these boxes using next-gen presses to create a premium brand experience. We make each box with complete precision and ensure consistent quality. So, what are you waiting for? Order custom corrugated mailer boxes wholesale and get an instant quote!

Starting From: €0.50 Per Box

What Are Custom Corrugated Mailer Boxes?

Custom corrugated mailer boxes are made from fluted corrugated boards in the right thickness levels to protect packed products during transportation. Custom postal boxes are perfect for every product, from cosmetics to industrial items.

Industries That Benefit From Corrugated Mailer Packaging Boxes

Various industries use these boxes to meet all the packaging needs. Have a look at some of the industries:

  • Apparel brands
  • Cosmetics
  • Food & Beverage
  • E-Commerce
  • Subscription services
  • Retail businesses
  • Electronics

Why Pick Custom Corrugated Mailer Boxes?

Our boxes are perfectly designed to create a professional impression on every onlooker. These boxes increase the visibility of your brand at every stage. You can use these boxes to protect the packed products from crushing, moisture, and handling damage. Take a look at some of the following benefits:

  • Improve experiences for the paying customers while unboxing.
  • Perfect for subscription products, apparel, cosmetics, electronics, gifts, and promotional items.

Top Features Of Corrugated Cardboard Mailer Boxes

Our boxes are best known for a huge range of features to amplify the overall look and functionality. Check out some of the features:

  • Custom Designs
  • Easy Assembling
  • Eco Friendly Nature

How Do We Design?

Tycoon Packaging UK is here to help you make custom corrugated mailers according to your unique needs with endless customisation options.

Best Materials For Custom Corrugated Mailer Packaging

We offer a huge range of materials for bespoke postal packaging to improve shipping durability and brand presentation. Here are some of the packaging materials:

Material Features Eco-Friendly
E-Flute Corrugated Paper Smooth printing & reliable protection Yes
B-Flute Corrugated Paper Enhanced cushioning Yes
Double Wall Corrugated Paper Superior protection Yes
Recycled Corrugated Paper Highly Sustainable Yes

Practical Sizes For Efficient Product Shipping

We offer plenty of practical sizes for corrugated mailer boxes to accommodate products of different dimensions. Here are some of the sizes:

Box Size Dimensions Best For
Small 6 x 4 x 2 Cosmetics & accessories
Medium 9 x 6 x 3 Subscription products
Large 12 x 10 x 4 Apparel & retail goods
Custom Size Unique dimensions Speciality products

Professional Printing For Effective Branding

We provide plenty of professional printing options for printing kraft mailer boxes with logos, product details, and graphics to promote your brand. Here are some printing options:

  • Digital/ Offset Printing
  • Flexographic Printing
  • 1 To 4 Colour Printing
  • Inside/Out Or Both Side Printing

We also provide numerous printing options for custom bubble mailers to grow your brand.

Premium Finishes For Outstanding Shelf Appeal

We bring a pool of premium finishes for custom printed corrugated mailer boxes to amplify product presentation. Discover some of the finishes:

  • Matte/Gloss Finish
  • AQ Coating
  • Silver/ Gold Foiling
  • Embossing/Debossing

Team Up with Us

So, what are you waiting for? Order custom-made corrugated mailer boxes bulk and get an instant quote.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 12pt to 28pt Cardstock, Kraft Cardboard, White Cardboard, Bux Board, E-Flute Corrugated
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut-Out, Handle Holes, Reinforced Bottom, Gold & Silver Foiling, Embossing, Debossing, Custom Inserts, Tear Strip, Spot UV, and Premium Finishing.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Can custom corrugated mailer boxes be used for subscription items?

Of course! Our boxes are perfect for subscription orders because they offer excellent protection and branding opportunities.

Are these boxes suitable for heavy products?

Definitely! Depending on the flute type and board thickness, these boxes can safely accommodate lightweight to heavy products.

Can I print artwork on both of the packaging?

Absolutely! We offer inside and outside printing options to create a more engaging brand experience.

Are these boxes recyclable?

Of course! Our boxes are made from recyclable materials and can be recycled after use.

Can I order custom-sized corrugated mailer boxes bulk?

Absolutely. We die-cut these boxes in any size to match your exact product requirements.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    PRODUCT Features

    Get Free Quote

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