Die Cut Mailer Boxes

Custom die cut mailer boxes are the perfect way to add a distinctive visual appeal to every shipment. These cardboard boxes enhance the presentation of your brand at every stage. You can use the engagement of the customers with the help of a unique unboxing experience.

These boxes provide maximum protection for the packed contents from dust, scuffs, and other damage. These boxes become the visual representation of your brand while handling, stocking, and shipping. You can use these boxes for cosmetics, subscription products, apparel, promotional kits, electronics, gifts, and eCommerce merchandise.

Eyeing a reliable packaging company in the UK? Tycoon Packaging UK has all the skills to manufacture these boxes according to your needs through our customisable packaging solutions. We use durable materials that can be die cut into any layout for these boxes to match your needs.

We use CMYK printing techniques to print these boxes with anything to get instant recall. We use advanced presses to apply premium finishes to these boxes to quadruple the appeal of the packed contents. So, what are you waiting for?

Order custom die cut mailer boxes wholesale and get an instant quote!

 

Starting From: €0.50 Per Box

Basic Intro To Die Cut Mailer Boxes

Die cut mailer boxes are highly versatile custom packaging solutions created using precise die-cutting technology. This advanced process allows for unique shapes, custom windows, built-in inserts, reinforced corners, and innovative structural designs that provide superior product protection while delivering an eye-catching presentation.

These flexible mailer boxes are perfect for a wide range of products, including cosmetics, clothing, beauty products, electronics, jewellery, subscription kits, and delicate accessories. Their ability to combine strong protection with creative design makes them a popular choice for both e-commerce brands and retail businesses.

Gain Several Benefits Of Custom Die Cut Mailer Boxes

Our boxes are perfectly designed to offer a huge range of benefits. Take a look at some of the following benefits:

  • Send every shipment to the customers with an extra flair.
  • Enhance the presentation of every order at every stage.
  • Strengthen the image of your brand across every customer touchpoint.
  • Protect products during shipping and handling
  • Create memorable unboxing experiences for customers.
  • Perfect for cosmetics, clothing, gifts, electronics, and subscription orders.

How Do We Design?

Tycoon Packaging UK is here to help you make these boxes according to your unique needs with endless customisation options.

Durable Materials For Custom Die Cut Mailer Packaging

We offer a huge range of materials for these boxes to improve both product security and brand presentation. Here are some of the packaging materials:

Material Features Eco-Friendly
Kraft Board Sustainable appearance Yes
Cardboard Lightweight & smooth surface Yes
Corrugated Board Extra protection Yes
Rigid Board Luxury feel Yes

Practical Sizes For Product Compatibility

We offer plenty of sizes, from small to large die cut mailer boxes, to accommodate products of various dimensions. Here are some of the sizes:

Box Size Dimensions Best For
Small 6 x 4 x 2 Cosmetics & accessories
Medium 9 x 6 x 3 Subscription packaging
Large 12 x 10 x 4 Apparel & promotional kits
Custom Size Unique dimensions Specialty products

Professional Printing For Impactful Branding

We provide plenty of printing options for printing die cut mailer boxes with logos, artwork, and brand messaging to promote your brand. Here are some printing options:

  • Digital/ Offset Printing
  • Flexographic Printing
  • 1 To 4 Colour Printing
  • Inside/Out Or Both Side Printing

Premium Finishes For Premium Presentation

We bring a lot of majestic finishes for custom printed die cut mailer boxes to enhance visual appeal. Discover some of the finishes:

  • Matte/Gloss Finish
  • AQ Coating
  • Silver/Gold Foiling
  • Spot UV
  • Ink Raising
  • Embossing/Debossing

Team Up with Us

So, what are you waiting for? Order custom-made die cut mailer boxes in bulk and get an instant quote.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 12pt to 28pt Cardstock, Kraft Cardboard, White Cardboard, Bux Board, E-Flute Corrugated
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Precision Die Cutting, Scoring, Folding, Gluing
Options Custom Windows, Inserts, Reinforced Corners, Handle Holes, Tear Strip, Embossing, Debossing, Gold/Silver Foiling, PVC Sheet
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Can custom die cut mailer boxes wholesale include custom windows?

Definitely! We can create custom windows, shapes, and intricate cut-outs according to your brand’s needs.

Are these boxes suitable for eCommerce shipping?

Of course! Our boxes are designed to provide excellent product protection while maintaining an attractive appearance.

Can I print artwork on both the inside and outside of the packaging?

Absolutely! We offer inside, outside, and double-sided printing options for these boxes to grow your brand.

Do you offer bespoke inserts for these boxes?

Of course! We can add bespoke inserts and dividers to these boxes to secure delicate products.

Can I order custom die cut mailer boxes bulk in custom sizes?

Absolutely. We make these boxes in custom sizes to match your product needs and requirements.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    PRODUCT Features

    Get Free Quote

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