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Apparel Mailer Boxes

Custom apparel mailer boxes are the perfect medium to make your clothing orders highly presentable the moment a customer receives them. These boxes become the visual representation of your brand at every stage. These boxes convey all the important details to the potential customers.

Apparel mailer boxes with lids keep the packed clothes safe from crushing, moisture, and handling damage throughout the entire delivery journey. Looking for a competent packaging supplier? Tycoon Packaging has all the skills to customise these boxes tailored to your needs through our bespoke packaging solutions.

We use premium materials in varying thicknesses to craft these boxes to keep your garments protected and your brand looking appealing. We employ next-gen die-cutting technology to design these boxes in any size to ensure a snug fit for every clothing item you ship.

We use state-of-the-art printing techniques to print these boxes with branding elements to give every delivery the feel of a premium brand experience. We use modern presses to apply majestic finishes on these boxes to create a premium impression on the customers.

We make each box with complete precision and ensure consistent quality. So, what are you waiting for? Order custom apparel mailer boxes wholesale and get an instant quote!

Starting From: $0.50 Per Box

What Are Apparel Mailer Boxes?

Apparel mailer boxes are built specifically for shipping and presenting a clothing line, turning every delivery into a branded touchpoint. You can use these boxes for t-shirts, hoodies, and sweatshirts, folded knitwear, fashion accessories, monthly clothing subscription items, and more.

Why Choose Our Custom Apparel Mailer Boxes?

Our mailer boxes are designed to deliver real value for your clothing brand and your customers. Take a look at some of the following benefits:

  • Turn a standard clothing delivery into a brand experience.
  • Make your brand remembered by the customers after the purchase.
  • Keep the packed garments free from compression, moisture, and transit damage.
  • Give a unique unboxing experience that drives more social sharing.
  • Perfect for t-shirts, hoodies, and sweatshirts, folded knitwear, fashion accessories, monthly clothing subscription items, and more.

How Do We Do It?

Tycoon Packaging UK is here to help you manufacture custom mailer boxes for apparel items as per your needs with a wide array of customisation options.

Premium Materials For Custom Apparel Mailer Packaging

We offer several top-grade materials for these boxes to protect your garments while delivering a premium brand experience at the door. Here are some of the packaging materials:

  • SBS Paperboard
  • Recyclable Kraft
  • Rigid Stock
  • Corrugated Cardboard

Perfect Sizes For Every Garment Type

We offer plenty of sizes for custom apparel mailer boxes to accommodate every clothing item, from small to bulkier orders. Here are some of the sizes:

  • 10 x 8 x 2
  • 12 x 9 x 4
  • 14 x 10 x 4
  • 16 x 12 x 6
  • Custom Size

Wow Your Customers with Premium Enhancements

We use premium enhancements to make these boxes to improve safety, presentation, and customer engagement at every stage. Some of the premium enhancements are:

Professional Printing That Brings Your Fashion Brand To Life

We provide many advanced printing techniques to print apparel shipping boxes with logos, graphics, and other elements to ensure your brand looks appealing across every order. Here are some printing options:

  • Digital / Offset Printing
  • Flexographic Printing
  • 1 To 4 Colour Printing
  • Inside / Outside Or Both Side Printing
  • CMYK / PMS Colour Schemes

Luxury Finishes That Match Your Product Quality

We offer many premium finishes for custom printed apparel mailer boxes to make your packed clothing line communicate quality and style. Discover some of the finishes:

  • Matte / Gloss AQ Coating
  • Silver / Gold Foiling
  • Spot UV / Ink Raising
  • Embossing / Debossing

How To Order?

Join hands with us to take your packaging game to a whole new level. You are just a single click away. So, what are you waiting for? Order custom-made apparel mailer boxes in bulk and get an instant quote.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Q: What size mailer box do I need for clothing?

The right size depends on what you are shipping. For folded T-shirts and lightweight tops, a 12 x 9 x 4 inch box is a popular choice. For bulkier items such as hoodies, knitwear, or multi-item orders, a 14 x 10 x 4 or 16 x 12 x 6 inch box works best.

Q: How much do custom apparel mailer boxes cost?

Pricing depends on the box size, material, print specification, finish, and order quantity. Ordering in bulk brings the unit cost down considerably.

Q: Can these boxes be used without additional outer packaging?

Yes. Our boxes are constructed from robust materials to protect garments throughout the e-commerce supply chain without requiring a separate outer shipping box.

Q: Can I print my logo and brand design on the inside of the box as well?

Absolutely. We offer inside, outside, and both-side printing on all sides of these boxes to amplify unboxing experience.

Q: What is the turnaround time for custom apparel mailer boxes bulk?

Our production takes 12 to 14 business days following artwork approval. We also offer expedited shipping options for urgent orders.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    PRODUCT Features

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