Custom Poly Mailers

Custom poly mailers are the perfect medium to deliver products securely to the paying customers. These customised mailers keep shipping costs under control. You can use these mailers to create a professional image of your brand and make every delivery memorable.

They provide a delightful unboxing experience for the paying customers. These mailers are perfect for apparel, fashion accessories, subscription products, promotional merchandise, and. Are you looking for a competent packaging supplier? Tycoon Packaging UK has got you covered.

We have all the skills to manufacture these mailers tailored to your needs through our customisable packaging solutions. We use durable materials that can be customised into any size mailer by employing state-of-the-art technology to match your needs.

We use CMYK printing techniques to print these mailers with logos, graphics, and more to enhance the visibility of your brand. We use modern equipment to apply attractive finishes to these mailers to leave a positive customer impression. So, what are you waiting for? Order custom poly mailers wholesale!

Starting From: €0.50 Per Box

What Are Custom Poly Mailers?

Custom poly mailers are the shipping bags made from durable polyethylene materials to protect every shipment from moisture, dust, and transit damage. These mailers are perfect for apparel, accessories, documents, textiles, and promotional items.

Enjoy Several Benefits Of Custom Poly Mailers

Our mailers are perfectly designed to offer a huge range of benefits. Take a look at some of the following benefits:

  • Improve the presentation of your every order throughout the delivery journey.
  • Increase the awareness of your brand at every stage.
  • Keep the packed products protected from moisture, dirt, and scuffs.
  • Deliver a convenient unboxing experience.
  • Perfect for apparel, accessories, documents, textiles, and promotional items

Looking For A Reliable Packaging Manufacturer?

Tycoon Packaging UK is here to help you make these mailers according to your unique needs with endless customisation options.

Durable Materials For Custom Poly Mailers UK

We offer a huge range of materials for these mailers to enhance shipment safety and their presentation at every stage. Below are some of the materials:

Material Features Eco-Friendly
Standard Polyethylene Lightweight & moisture-resistant No
Recyclable Poly Film Strong construction & sustainability Yes
Co-Extruded Poly Film Multiple layers for enhanced durability No
Recycled Poly Material Recycled content Yes

We also provide many materials for tuck top mailer boxes to get the desired look and maximum protection during storage and shipping.

Versatile Sizes For Efficient Product Fulfilment

We offer plenty of versatile sizes for these mailers to pack products of different shapes and ensure a professional fit. Check out some of the sizes:

Mailer Size Dimensions Best For
Small 6 x 9 inches Jewellery and accessories
Medium 10 x 13 inches T-shirts and fashion items
Large 14 x 19 inches Hoodies and apparel bundles
Custom Size Unique Dimensions Special shipping requirements

Professional Printing For Maximum Brand Exposure

We provide plenty of advanced printing options for printing these mailers with logos, graphics, and more to amplify the visual appeal of your brand. Here are some printing options:

  • Digital Printing
  • Offset Printing
  • Flexographic Printing
  • 1 To 4 Colour Printing
  • Inside/Out or Both-Side Printing

We also provide numerous printing options for printing custom bubble mailers with anything you want to promote your brand.

Premium Finishes For Enhanced Visual Appeal

We bring a lot of premium finishes for custom printed poly mailers to create a more professional and engaging appearance. Discover some of the finishes:

  • Matte Finish
  • Gloss Finish
  • AQ Coating
  • Silver Foiling
  • Gold Foiling
  • Spot UV
  • Ink Raising
  • Embossing
  • Debossing

Extra Features That Improve Customer Experience

We offer plenty of practical add-ons for customized poly mailers to increase convenience and functionality. Some of the add-on options are:

  • Easy-Open Tear Strip
  • Custom Inserts
  • Return Adhesive Strip
  • Security Seal

What Are The Industries That Use Custom Poly Mailers?

Custom poly mailers are lightweight, durable, and waterproof shipping solutions widely used across various industries. They are especially popular for businesses that require cost-effective, flexible, and tamper-evident packaging for e-commerce shipping.

Here are the key industries that use custom poly mailers extensively:

  • Apparel Brands: Ideal for shipping clothing, activewear, accessories, and fashion items with lightweight yet strong protection.
  • eCommerce Businesses: Perfect for daily order fulfillment, offering excellent protection while reducing shipping costs.
  • Cosmetic Companies: Widely used for shipping beauty products, skincare, makeup, and fragile cosmetic items safely.
  • Electronics Retailers: Suitable for shipping chargers, cables, headphones, phone cases, and other small electronic accessories.
  • Subscription Orders: Highly preferred by subscription box services for monthly deliveries due to their flexibility and professional appearance.

These custom poly mailers are also commonly used by homeware brands, book retailers, and promotional merchandise companies looking for affordable and reliable shipping packaging.

How To Order?

Join hands with us to take your packaging game to a whole new level. You are just a single click away. So, what are you waiting for? Order custom-made poly mailers bulk and get an instant quote.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 12pt to 28pt Cardstock, Kraft Cardboard, White Cardboard, Bux Board, E-Flute Corrugated
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Precision Die Cutting, Scoring, Folding, Gluing
Options Custom Windows, Inserts, Reinforced Corners, Handle Holes, Tear Strip, Embossing, Debossing, Gold/Silver Foiling, PVC Sheet
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Are custom poly mailers suitable for clothing products?

Of course! Our mailers are one of the most popular solutions for clothing, fashion accessories, and textile products.

Can these mailers be printed with full-colour artwork?

Absolutely! We offer high-quality printing options to print these mailers with logos, graphics, and messages to grow your brand and business.

Are recyclable mailers available?

Of course! We offer recyclable materials, soya-based inks, and recycled coatings for these mailers to reflect the sustainable ethos of your brand.

Do these mailers protect products from moisture?

Yes. These mailers provide excellent resistance against moisture, dust, and everyday transit conditions.

Can I order custom poly mailers bulk in custom sizes?

Yes. We can manufacture these mailers in bespoke sizes to fit your products perfectly.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    PRODUCT Features

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