Custom Padded Mailers

Custom padded mailers deliver products safely to the customers. These mailers create a professional image of your brand throughout the whole journey. These mailers provide maximum cushioning from impacts, scratches, and transit damage. You can use these mailers to make your shipments highly presentable.

They give a unique experience to the recipients while unboxing. These printed padded mailers are perfect for ecommerce products, cosmetics, accessories, electronics, promotional items, and subscription goods. Are you looking for a competent packaging supplier? Tycoon Packaging UK has got you covered.

We have all the skills to manufacture these mailers according to your unique requirements through our customisable packaging solutions. We use durable materials that can be die-cut in any size using modern tools to match your product and brand needs.

We use CMYK printing techniques to print these mailers with anything and apply eye-catching finishes to these boxes to achieve cohesive branding. So, what are you waiting for? Order custom padded mailers wholesale!

Starting From: €0.50 Per Box

What Are Custom Padded Mailers?

Custom padded mailers are envelopes designed with an inner cushioning layer that helps absorb shocks and prevent damage during transportation. You can use these mailers for cosmetics, accessories, electronics, promotional items, and subscription goods.

What Are The Industries That Use Custom Padded Mailers?

Custom padded mailers are lightweight, protective, and highly versatile shipping solutions. They are widely used by businesses that need reliable protection with cost-effective and professional packaging.

Several industries use padded and custom poly mailers to meet their shipping and branding needs. Here are some of the key sectors that benefit the most:

  • Ecommerce Brands: Perfect for safely shipping daily orders, offering excellent cushioning while keeping shipping costs low and maintaining a professional unboxing experience.
  • Cosmetics Companies: Ideal for shipping skincare, makeup, and beauty products. The padding protects fragile items like glass jars and bottles during transit.
  • Apparel Businesses: Great for shipping clothing, accessories, and fashion items without wrinkles or damage, while providing a lightweight and branded delivery solution.
  • Electronics Retailers: Provides essential protection for small gadgets, chargers, earphones, phone cases, and other delicate electronic accessories during shipping.
  • Subscription Box Companies: Highly preferred for monthly deliveries as they offer secure, lightweight, and cost-efficient packaging with strong branding potential.

These custom padded mailers are also commonly used by homeware brands, book retailers, and promotional product companies.

Why Choose Our Custom Padded Mailers?

Our mailers are perfectly designed to offer a huge range of benefits. Take a look at some of the following benefits:

  • Create a positive first impression on every onlooker during shipping.
  • Become the promo of your brand at every stage of shipping and mailing.
  • Reduce the risk of dents, scratches, and shipping damage throughout the whole journey.
  • Perfect for cosmetics, jewelry, electronics accessories, apparel items, books, and promotional merchandise.

How Do We Design?

Tycoon Packaging is here to help you create these mailers according to your unique requirements with endless customisation options.

Top-Grade Materials For Custom Padded Mailers

We offer many materials for these mailers to maximise product protection and bestow a premium outlook. Have a look at some of the materials:

Material Features Eco-Friendly
Kraft Padded Mailers Sustainable appeal Yes
Poly Bubble Mailers Water-resistant shipping solution No
Corrugated Mailers Enhanced strength for delicate items Yes
Recyclable Paper Padded Mailers Eco-conscious protection Yes

Accurate Sizes For Shipping & Storage Efficiency

We offer several sizes for padded mailers wholesale to pack different products and match your shipping requirements. Below are some of the sizes:

Mailer Size Dimensions Best For
Small 6 x 9 Jewelry, accessories, stationery
Medium 8 x 11 Cosmetics, books, small electronics
Large 10 x 13 Apparel, subscription products
Custom Size Unique dimensions Specialised products

Vibrant Printing For Powerful Branding

We provide plenty of vibrant printing options for printing these mailers with logos, QR codes, and artwork to strengthen brand image. Here are some printing options:

  • Digital Printing
  • Offset Printing
  • Flexographic Printing
  • 1 To 4 Colour Printing
  • Inside/Outside Or Both Side Printing

We also offer numerous options for printing mailer boxes with logos and other elements to promote your brand.

Premium Finishes For Elevated Brand Presentation

We bring a lot of premium finishes for custom printed padded mailers to enhance visual appeal and create a high-end look. Here is a list of some of the finishes:

  • Matte Finish
  • Gloss Finish
  • AQ Coating
  • Silver Foiling
  • Gold Foiling
  • Spot UV
  • Ink Raising
  • Embossing
  • Debossing

How To Order?

Join hands with us to take your packaging game to a whole new level. You are just a single click away. Order custom-made padded mailers bulk and get an instant quote.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 12pt to 28pt Cardstock, Kraft Cardboard, White Cardboard, Bux Board, E-Flute Corrugated
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Precision Die Cutting, Scoring, Folding, Gluing
Options Custom Windows, Inserts, Reinforced Corners, Handle Holes, Tear Strip, Embossing, Debossing, Gold/Silver Foiling, PVC Sheet
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Can custom padded mailers be printed with my company logo?

Of course! Our mailers can be fully printed with logos, brand colours, graphics, and promotional messages.

Are these mailers suitable for shipping fragile products?

Our mailers are perfect for lightweight and moderately fragile products due to their protective cushioning layer.

Are eco-friendly padded mailers available?

Of course! Recyclable materials, soya-based inks, and biodegradable coatings for these mailers to reduce the carbon footprint.

What is the minimum order quantity for these mailers?

MOQs vary based on size, material, printing specifications, and customisation requirements.

Can I order custom padded mailers bulk in different thicknesses?

Of course! Various padding thickness options are available for these mailers to offer a maximum protection level.

Instant Quote

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Get Started

With just a few Steps, design your own boxes!

Get Free Quote

Get a free quote on any packaging project instantly, no matter how complex it is.

Material Selection

We suggest the perfect packaging material for your box once you select the box style.

 

Artwork Preparation

Share your artwork & design; if not, we will design it based on your suggestions.

 

Start Production

Once your artwork is approved, we’ll begin production. We will support you at every step.

 

hIGHly Sustainable

At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

Material Type & Varying Thickness

Unwrap The Power Of Box Materials

Cardboard

We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

Kraft

Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

Rigid

Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

Corrugated

Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

PRODUCT Features

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