Custom Rigid Mailers

Custom rigid mailers are the perfect medium to ship premium products without compromising their protection. These mailers reflect the identity of your brand at every stage. You can use these mailers to captivate the attention of the customers.

These mailers are easy to assemble for the brands and businesses, saving a lot of time. You can use custom postal boxes mailers to give a unique experience to your recipients while unboxing. They become a convenient tool with the help of a self-seal adhesive strip.

These mailers are perfect for documents, photographs, books, electronics, luxury goods, and eCommerce products. Whatever your needs, Tycoon Packaging UK has all the skills to construct these boxes according to your needs through our customisable packaging solutions. 

We use top-grade materials that can be die-cut into any layout for these boxes to meet your unique needs. We make use of CMYK printing techniques to print these boxes with logos, graphics, and more to promote your brand at every stage.

We use advanced presses to apply finishes, from spot UV to gloss/maatte on these mailers to jazz up the appeal of the packed contents. We also make sure that each box is inspected by our QA team to ensure consistent quality. So, what are you waiting for? Order custom rigid mailers wholesale and get an instant quote!

Starting From: €0.50 Per Box

The Brief Intro Of Custom Rigid Mailers

Custom rigid mailers are made from rigid stocks to protect the delicate contents during storage and shipping. Their rigid construction prevents bending, creasing, and impact damage. You can use these mailers for books, catalogues, certificates, artwork, photographs, and corporate documents.

Gain The Premium Benefits Of Custom Rigid Mailers

Our mailers are perfectly designed to offer a huge range of benefits. Take a look at some of the following benefits:

  • Ship the packed contents from all the external and internal elements. 
  • Provide a memorable experience for the paying customers while unboxing.
  • Fortify the image of your brand throughout the whole journey.
  • Protect flat and fragile items from bends, folds, and impact damage.
  • Create a premium unboxing experience for the paying customers.
  • Perfect for books, catalogues, certificates, artwork, photographs, and corporate documents.

How Do We Manufacture?

Tycoon Packaging UK is here to help you make these mailers according to your unique needs with endless customisation options.

Heavy-Duty Materials For Custom Rigid Mailers

We offer several materials in varying thickness levels for these boxes to improve the protection and presentation of the packed contents during shipping. Have a look at some of the following materials:

Material Features Eco-Friendly
Kraft Board Sustainable appeal Yes
Cardboard Lightweight yet sturdy Yes
Corrugated Board Superior shipping protection Yes

Ensure Efficient Shipping with The Help Of Perfect Sizes

We provide plenty of sizes for these mailer and custom postal boxes to pack various products while reducing shipping complications. Check out some of the following sizes:

Mailer Size Dimensions Best For
Small 6 x 4 x 1 Photographs & postcards
Medium 9 x 6 x 1 Documents & certificates
Large 12 x 9 x 2 Books & catalogues
Custom Size Unique dimensions Speciality products

Print The Packaging with Top-Notch Printing

We provide many professional printing options for printing custom rigid mailers with logos, graphics, and artwork to increase the engagement of your brand. Here are some printing options:

  • Digital Printing
  • Offset Printing
  • Flexographic Printing
  • 1 To 4 Colour Printing
  • Inside/Outside Or Both Side Printing

We also offer numerous printing options for printing custom packaging envelopes with anything you want to promote your brand.

Attract The Attention Of The Customers with Premium Presentation

We bring a lot of finishes for custom printed rigid mailers to amp up the aesthetics of the packed products. Here is a list of some of the finishes:

  • Matte/Gloss Finish
  • AQ Coating
  • Silver/Gold Foiling
  • Spot UV
  • Embossing/Debossing

Team Up with Us

Join hands with us to take your packaging game to a whole new level. You are just a single click away. So, what are you waiting for? Order custom-made rigid mailers bulk and get an instant quote.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 12pt to 28pt Cardstock, Kraft Cardboard, White Cardboard, Bux Board, E-Flute Corrugated
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut-Out, Handle Holes, Reinforced Bottom, Gold & Silver Foiling, Embossing, Debossing, Custom Inserts, Tear Strip, Spot UV, and Premium Finishing.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Can custom rigid mailers bulk be customised with inside printing?

Of course! We can print both the interior and exterior surfaces to create a fully branded customer experience.

Are these mailers suitable for long-distance shipping?

Absolutely! The sturdy construction of these mailers helps protect products during long-distance and international transit.

Can I order these mailers in custom sizes?

Absolutely. We manufacture rigid mailers in any size to accommodate your product requirements.

What products are commonly shipped in rigid mailers?

Rigid mailers are ideal for documents, books, catalogues, photographs, artwork, certificates, and premium printed materials.

Are eco-friendly options available for custom rigid mailers wholesale?

Of course! We offer recyclable materials, environmentally responsible inks, and sustainable coatings for sustainable practices.

Instant Quote

    Get Started

    With just a few Steps, design your own boxes!

    Get Free Quote

    Get a free quote on any packaging project instantly, no matter how complex it is.

    Material Selection

    We suggest the perfect packaging material for your box once you select the box style.

     

    Artwork Preparation

    Share your artwork & design; if not, we will design it based on your suggestions.

     

    Start Production

    Once your artwork is approved, we’ll begin production. We will support you at every step.

     

    hIGHly Sustainable

    At Tycoon, we are keen to make sustainable packaging accessible to businesses of all sizes all over the USA.

    Material Type & Varying Thickness

    Unwrap The Power Of Box Materials

    Cardboard

    We only source eco-friendly cardboard material in various thicknesses to reduce the carbon footprint and reduce material waste.

    Kraft

    Kraft paper is best known for its strength, natural look, and versatility. This material is a staple for various industries.

    Rigid

    Rigid stock provides optimal protection, luxurious look, and recyclability. This material prevent box bending, ensuring product integrity.

    Corrugated

    Corrugated material offers optimal protection, cost-efficiency, and sustainability, making it an excellent choice for new and established brands.

    PRODUCT Features

    Get Free Quote

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